The Pickle Paradox System: Industrial Pickling Line (Acid Bath for Steel Coils) Controller: CODESYS SoftPLC v3.5 SP20 Part 1: The Problem Engineer Lena Vasquez stared at the production log. Line 7, the steel coil pickling line, had just scrapped its third $40,000 coil of the week. The sequence: Load coil → Dip in HCl acid → Rinse → Dry → Unload .
In CODESYS SFC, she right-clicked Step 20 and selected . She created an Action named Acid_Emergency . She set its qualifier to N (Non-Stored, executes while step is active) and S (Set/Stored for emergency). codesys sfc example
She closed her laptop. "Time to add a heartbeat monitor to the agitator motor," she said. "And maybe buy Dave a coffee." | Concept | In the Story | | :--- | :--- | | Step | Step 20: DIP | | Transition | Condition between steps (e.g., T#45s ) | | Action Qualifier | N (Normal), S (Set), SD (Set Dominant) | | Jump | Jump to Step 99 from a transition | | Parallel Branch | E-Stop logic running alongside main sequence | | Step Entry/Exit Actions | Code that runs when step activates/deactivates | | Implicit Action | Acid_Emergency attached to Step 20 | The Pickle Paradox System: Industrial Pickling Line (Acid
Lena needed an .
Lena pointed at the HMI. "No. The SFC saved it. Look—step history." In CODESYS SFC, she right-clicked Step 20 and selected